Montageanleitung
Market novelty: first 38 mm racing cylinder made of aluminum with round slotted intake for Sachs 2-, 3- and 4-speed engines with blower clutch, which were installed on Hercules 50/ALS, 50/2 S, 50/2 DK, 50/3 LS, 50/4 LKS, Gritzner, etc. Hercules 50/ALS, 50/2 S, 50/KS, 50/2 DK, 50/3 LS, 50/4 LKS, Gritzner etc.
The tuned aluminum cylinder was developed and tested for years in Switzerland and is now finally available exclusively from us.
Despite the original displacement, this tuning kit turns your oldie into a powerhouse with 4.01 Nm and 4.5 hp at the rear wheel thanks to optimized timing, larger intake and exhaust as well as enlarged overflow channels.5 hp at the rear wheel.
In conjunction with the corresponding 13 mm SSB or 16 mm SHA carburetor with intake flange and resonance exhaust, a moderate increase in power can be expected compared to the original cylinder.
A selection of performance-enhancing and supplementary add-on parts can be found in the accessories section.
The scope of delivery includes cylinder, piston kit, cylinder head, gasket set, intake studs and cylinder studs including special nuts.
The cylinder head, which can only be used for cylinders of this series, is equipped with a raceway centering. This ensures that the combustion chamber is perfectly aligned and the piston is not at TDC.
These attributes characterize the cylinder kit:
- Enlarged intake and exhaust window, improved timing
- Split intake and exhaust ports for optimized mixture flow
- Adjusted intake angle of the intake ports
- Pore-free and absolutely flat surface
- ;surface
- Nikasil coating ensures smooth running, optimum heat dissipation and a long service life
- Original exhaust connection with M35 x 2 mm &cap nut
We recommend taking the following precautions:
- The cylinder should be filled with semi-synthetic mixed oil in a ratio of 1:33 (3%) during the first refueling at a maximum of 5000 rpm
- The cylinder head studs should be glued into the cylinder with Loctite adhesive
- For optimum centering and to make it easier for the engine to run in;For optimum centering and easier installation of the cylinder base, we recommend using the M5/M6 special stud bolt set
All items mentioned are listed under accessories.
Made by the quality brand swiing - swiss ingenious.
Hole pattern [mm]: 60 x 40 / 37 x 37 · Manufacturer: swiing® ingenious parts · Material: Aluminum · Surface: sandblasted · Displacement: 50 ccm · Nominal diameter: 38 mm · Ø cylinder neck: 44.9 mm · Ø outlet inside: 19.6 mm · Ø Inlet inside: 15 mm · Thread inlet: M5x0.8 (standard thread) · Hole spacing inlet: 31 mm · Ø piston pin (B): 12 mm · Outlet type: slanted · Thread outlet: M35x2 (standard thread) · Number of fixing points: 8 pcs · Decompressor: No · Camouflaged: No · Area of application: Tuning
Hole pattern [mm]: 37 x 37 · Manufacturer: swiing® ingenious parts · Material: Aluminum · Surface: sandblasted · Ø cylinder: 38 - 41 mm · Ø outside: 95 mm · Camouflaged: No · Number of fixing points: 5 pcs · Ø screw holder: 6.7 mm · Candle thread: short · Decompressor: M10x1.5 · Total length: 125.6 mm · Height: 46.7 mm · Area of application: Tuning
| Nominal diameter | 38 mm |
| Material | Aluminum |
| Manufacturer | swiing |
| Surface | sandblasted |
| Displacement | 50 ccm |
| Crankshaft stroke | 42 mm |
| Thread inlet | M5x0.8 (standard thread) |
| Hole spacing inlet | 31 mm |
| Ø piston pin (B) | 12 mm |
| Outlet type | Union nut |
| Thread outlet | M35x2 (standard thread) |
| Number of fixing points | 4 pcs |
| Hole pattern [mm] | 51 x 40 |
| Camouflaged | No |
| Area of application | Racing |
| Sachs | 50 (Fahrtwind, 1.25 / 1.5 hp, DE) 50/3 50/4 - MLFB (2.6 PS), LKH (4.5 PS) |
Accessories & related products
Dell'Orto 16/16 SHA carburetor hand choke
Material: Aluminum · Color: black · Nominal diameter: 16 mm · Total length: 82 mm · Width: 72 mm · Height: 111 mm · Manufacturer: Dell'Orto · Mounting type: Plug connection clamped · Camouflaged: No · Component group Carburetor: Carburetor complete · Carburetor type: SHA · Choke control: Hand choke · Nozzle thread: M5x0.8 (standard thread) · Area of application: Tuning · Ø fuel hose connection: 5.1 mm · Ø fuel hose connection: 6 mm · Ø without reducing sleeve: 21 mm · Nozzle size: 82 · Ø Inside entrance: 16 mm · Ø Internal connection: 19 mm · Ø Output inside: 16 mm · Ø Air filter connection: 56 mm · Ø Air filter connection: 58.5 mm · Mixed oil connection: No · Vacuum connection: No
EUR 79.90
Not in stock
Loctite 638 High-strength adhesive 10 ml
Manufacturer: Loctite · Material to be used: Aluminum · Material to be used: Metal · Material to be used: Steel · Area of application: Chemistry · Contents [ml]: 10 ml · Hazard warning: Causes serious eye damage · Hazard warning: Causes skin irritation · Hazard warning: Harmful to aquatic organisms (with long-term effects) · Hazard warning: May cause allergic skin reactions · Hazard warning: May irritate the respiratory tract · Color: green · Signal word: Danger · Hazard pictogram: GHS05 - Corrosive · Hazard pictogram: GHS07 - Caution dangerous · Adhesion: high-strength · Temperature resistance (min.): -75 - 150 °C · Gap dimension (max.): 0.25 mm · Type of application: 1K · Alignment time: 300 sec · Breakaway torque (according to material): 23 N/m · Breakaway torque (according to material): 25 N/m · Breakaway torque (according to material): 57 N/m
EUR 25.00
EUR 2’500.00/l
GPO exhaust set Ø 28 / 60 mm original | Sachs 50/2
Material: Steel · Manufacturer: GPO · Color: Chrome · Surface: chrome-plated · Mounting type: Screwed clamp · Ø Internal connection: 25.8 mm · Ø outside: 60 mm · Ø Flame tube outside: 28 mm · Exhaust type: Flute · Flame tube attachment: Union nut
EUR 182.80
swiing resonance exhaust set Ø 28 / 70 mm | Sachs 50/2
Manufacturer: swiing · Material: Steel · Surface: chrome-plated · Ø outside: 70 mm · Total length: 730 mm · Color: Chrome · Ø Internal connection: 28 mm · Exhaust type: Cigar · Mounting type: Screwed clamp · Flame tube attachment: Union nut
EUR 154.20
EUR 171.30
swiing® revival carburetor 13 mm Bing SSB 1/13/4
Nominal diameter: 13 mm · Manufacturer: swiing® revival parts · Material: Aluminum · Component group Carburetor: Carburetor complete · Mounting type: Flange · Carburetor type: SSB · Choke control: without choke · Ø fuel hose connection: 6 mm · Total length: 132 mm · Hole spacing inlet: 31 mm · Width: 87 mm · Height: 85 mm · Mixed oil connection: No · Vacuum connection: No · Camouflaged: No · Nozzle size: 75 · Area of application: Standard · Area of application: Tuning
EUR 145.00
swiing stud bolt set M6 / M5 Sachs (12.9 strength) Special
Material: Steel · Surface: burnished · Surface: galvanized (blue) · Drive: External hexagon · Total length: 27.3 mm · Manufacturer: swiing · Diameter: 6 mm · Thread type: M5x0.8 (standard thread) · Thread type: M6x1 (standard thread) · Strength class: 10 · Strength class: 12.9 · Width across flats SW: 8 mm · Thread length: 9.5 mm · Thread length: 14 mm
EUR 22.10
swiing® ingenious piston 38 mm | Sachs 50/2
Nominal diameter: 38 mm · Manufacturer: swiing® ingenious parts · Ø outside piston (A): 37.96 mm · Compression height (C): 28 mm · Curvature (D): 3.4 mm · Total piston height (E): 54 mm · Number of piston rings (F): 2 pcs · Piston ring mold: Rectangular ring · Piston ring impact: Flank safety device (FS) · Ø piston pin (B): 12 mm · Piston ring height: 1.5 mm · Piston weight: 81 g
EUR 66.90
swiing® ingenious 16 mm intake manifold Dell'Orto SHA | Sachs 50/2, 50/3, 50/4
Material: Aluminum · Surface: anodized · Color: graphite colors · Manufacturer: swiing® ingenious parts · Mounting type: Screws · Number of fixing points: 2 pcs · Ø inside: 16 mm · Area of application: Tuning · Ø External connection: 19 mm · Hole spacing inlet: 31 mm
EUR 55.90
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swiing® revival exhaust nut M35x2 galvanized | Sachs 50/2 (A1507)
Manufacturer: swiing® revival parts · Material: Steel · Surface: galvanized (blue) · Thread type: M35x2 (standard thread) · Nut type: Union nut · Ø outside: 43 mm · Ø inside: 30 mm · Pony OEM number: A1507 · Sachs OEM no.: 0242 048 101
EUR 17.00
Clutch basket & hub | Sachs 50/2, 503 (A2508/A2947)
Material: Steel · Number of teeth: 16 pcs · Number of teeth: 62 pcs · Toothing type: helical toothed · Recording type: Interlocking · Color: graphite colors · Ø inside: 22.5 mm · Ø outside: 100 mm · Ø outside: 110 mm · Height: 41.5 mm · Area of application: Standard · Pony OEM number: A1201 · Pony OEM number: A2947 · Sachs OEM no.: 0234 068 000 · Sachs OEM no.: 0290 035 005
EUR 108.50
Alligator end piece for indoor cable, aluminum (per piece)
Manufacturer: Alligator · Total length: 12 mm · Material: Aluminum · Surface: raw · Number of connections: 1 pcs · Color: silver · Number of components: 1 pcs · Ø inside: 2.2 mm · Ø outside: 3.1 - 4 mm · Area of application: Standard
EUR 0.45
swiing® revival carburetor 13 mm Bing SSB 1/13/4
Nominal diameter: 13 mm · Manufacturer: swiing® revival parts · Material: Aluminum · Component group Carburetor: Carburetor complete · Mounting type: Flange · Carburetor type: SSB · Choke control: without choke · Ø fuel hose connection: 6 mm · Total length: 132 mm · Hole spacing inlet: 31 mm · Width: 87 mm · Height: 85 mm · Mixed oil connection: No · Vacuum connection: No · Camouflaged: No · Nozzle size: 75 · Area of application: Standard · Area of application: Tuning
EUR 145.00
swiing stud bolt set M6 / M5 Sachs (12.9 strength) Special
Material: Steel · Surface: burnished · Surface: galvanized (blue) · Drive: External hexagon · Total length: 27.3 mm · Manufacturer: swiing · Diameter: 6 mm · Thread type: M5x0.8 (standard thread) · Thread type: M6x1 (standard thread) · Strength class: 10 · Strength class: 12.9 · Width across flats SW: 8 mm · Thread length: 9.5 mm · Thread length: 14 mm
EUR 22.10
Collection only possible with online purchase and appointment.
